Introduction
Kingston has four factories: Penang, Malaysia, with a manufacturing capacity of 500 thousand memory modules per month; Hsin-Chu, Taiwan, with a manufacturing capacity of 1.7 million memory modules per month; Fountain View, California, USA, with a manufacturing capacity of 800 thousand memory modules per month; and Shanghai, China, with a manufacturing capacity of 2.5 million modules per month. We had the change of visiting Kingston’s bigger factory in Shanghai, China.
Kingston memory modules are exclusively designed on their headquarters, in Fountain View, California, USA. This is the same place where memory chips using Kingston brand are packed, i.e. Kingston buys the wafer from a wafer manufacturer, cuts, packs and marks their own brand on the chips. Kingston also use third-party memory chips, like Hynix and Elpida. During our factory tour the modules that were being manufactured used chips from Hynix.
Shanghai factory has eight SMT insertion lines. Kingston is building a new factory where the goal is to have 12 SMT lines to double their manufacturing capacity, reaching 5 million memory modules per month this year.
According to Kingston, they have four factories in order to prevent distribution problems in the case of a natural disaster or fire.
The factory we visited is located on Waigaoqiao Free Trade Zone, in Shanghai. Factories located inside this Free Trade Zone don’t pay local sales tax (17% VAT, Value Added Tax) if the product is exported. If the product is sold on the local market, the tax is charged.
click to enlarge
Figure 1: Entrance of WigaoQiao Free Trade Zone in Shanghai.
click to enlarge
Figure 2: Kingston’s factory façade.
click to enlarge
Figure 3: Kingston’s factory quality control policy.
Memory modules manufacturing process is similar to the process used on other kinds of boards. The difference is that memory modules don’t have DIP insertion components like connectors and electrolytic capacitors, so the manual insertion stage doesn’t exist. Thus the memory module production is restricted to the SMT line. To better understand the manufacturing process used on boards, read our ABIT Factory Tour article, where we explained this process in details.
click to enlarge
Figure 4: Overall vision of Kingston SMT lines.
Memory Module Manufacturing
One difference between memory module and motherboard manufacturing is that the printed circuit boards (the modules without any component attached) are stuck together on a panel. Each panel has eight modules. After the module manufacturing process the panel has to be cut, so the modules can be tested and packed – and used, of course.
click to enlarge
Figure 5: Panel with eight modules entering the SMT line.
click to enlarge
Figure 6: Panel exiting the SMT insertion machine and entering the soldering oven.
click to enlarge
Figure 7: Employee looking for soldering defects on the modules.
Before being cut apart, the modues are labeled. The same machine does the module labeling and cutting.
click to enlarge
Figure 8: Memory modules after being labeled.
Testing
The next step is to test the modules. All modules are tested using two procedures. First using a machine that does a quick preliminary test, and then a functional test in a real-world environment, i.e. on a PC running memory test software.
click to enlarge
Figure 9: First testing step (quick test).
click to enlarge
Figure 10: Overall vision of Kingston’s factory testing area.
After the modules are tested they are packed and have their packages labeled. The package labeling is done by a machine, which prints the label depending on the product being packed. After this process the modules, now packed, are put in boxes with 25 modules each. After that an employee checks if there are 25 modules on the box and if the label present on the module package is correct.
click to enlarge
Figure 11: Labeling machine.
- For more information: http://www.kingston.com
Originally at http://www.hardwaresecrets.com/article/171
© 2004-9, Hardware Secrets, LLC. All Rights Reserved.
Total or partial reproduction of the contents of this site, as well as that of the texts available for downloading, be this in the electronic media, in print, or any other form of distribution, is expressly forbidden. Those who do not comply with these copyright laws will be indicted and punished according to the International Copyrights Law.
We do not take responsibility for material damage of any kind caused by the use of information contained in Hardware Secrets.