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Switching Power Supplies A to Z
Switching Power Supplies A to Z, by Sanjaya Maniktala (Newnes), starting at $94.17
Home » Power
Ultra X4 500 W Power Supply Review
Author: Gabriel Torres
Type: Reviews Last Updated: November 20, 2009
Page: 4 of 10
Real-time pricing for Zalman ZM500-HP.
ZALMAN ZM500-HP Power supply internal ATX12V 2.2/ EPS12V AC 115/230 V 500 Watt active PFC
TigerDirect: $116.99 Newegg: $99.99
CompUSA: $116.99 Buy.com: $112.99

Primary Analysis
Hardware Secrets Golden Award

On this page we will take an in-depth look at the primary stage of Nexus RX-6300. For a better understanding, please read our Anatomy of Switching Power Supplies tutorial.

This power supply uses one GBU1006 rectifying bridge in its primary, which can deliver up to 10 A at 100º C if a heatsink is used, which is the case, or only 3.2 A if a heatsink is not used. This component is clearly overspec’ed: at 115 V this unit would be able to pull up to 1,150 W from the power grid; assuming 80% efficiency, the bridge would allow this unit to deliver up to 920 W without burning this component. Of course we are only talking about this component and the real limit will depend on all other components from the power supply.

Ultra X4 500 W power supply
click to enlarge
Figure 9: Rectifying bridge.

Ultra X4 500 W uses only one transistor on its active PFC circuit instead of two. An SPW24N60C3 power MOSFET transistors is used, capable of delivering up to 24.3 A at 25º C or 15.4 A at 100º C in continuous mode (note the difference temperature makes), or up to 72.9 A in pulse mode at 25º C, with a resistance of 160 mΩ when turned on, a characteristic called RDS(on). This number indicates the amount of power that is wasted, so the lower this number the better, as less power will be wasted thus increasing efficiency.

This power supply uses a Taiwanese capacitor from Teapo labeled at 85º C to filter the output from the active PFC circuit. Interesting enough the 850 W model uses a Japanese capacitor here.

In the switching section, two STP20NM50FP power MOSFET transistors are used on the traditional two-transistor forward configuration, each one supporting up to 20 A at 25º C or up to 12.6 A at 100º C in continuous mode, or up to 80 A at 25º C in pulse mode, with an RDS(on) of 250 mΩ.

Ultra X4 500 W power supply
click to enlarge
Figure 10: One of the switching transistors, active PFC diode and active PFC transistor.

The primary is controlled by a tiny version of the famous CM6800 PFC/PWM combo controller.

Ultra X4 500 W power supply
click to enlarge
Figure 11: PFC/PWM combo controller.

Now let’s take a look at the secondary of this power supply.

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