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Switching Power Supplies A to Z
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Home » Power
AcBel Polytech iPower 660 Power Supply Review
Author: Gabriel Torres
Type: Reviews Last Updated: May 13, 2008
Page: 7 of 9
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Load Tests

We made several tests with this power supply as described in the article Hardware Secrets Power Supply Test Methodology.

First we tested this power supply with five different loads patterns, trying to pull around 20%, 40%, 60%, 80% and 100% of its 610 W maximum capacity (under “% Max Load” we list the actual percentage that was used) – and not 660 W –, watching how the reviewed unit behaved under each load. On the table below we list the load patterns we used and the results for each load.

If you add all the powers listed for each test you may find a value different from what posted under “Total” below. Since each output can have a slight variation (e.g. +5 V output working at 5.10 V) the actual total amount of power being delivered is slightly different from the calculated value. On “Total” row we are using the real amount of power being delivered, as measured by our load tester.

+12V2 is the second +12V input from our load tester and during our tests we connected the two power supply ATX12V connectors to it. So it was connected to the power supply +12V2 bus. The +12V1 input from our load tester, on the other hand, was connected to both +12V1 (main motherboard connector and peripheral connectors) and +12V3 (video card power plug) rails.

Input

Test 1

Test 2

Test 3

Test 4

Test 5

+12V1

4.5 A (54 W)

9.5 A (114 W)

14 A (168 W)

18 A (216 W)

23 A (276 W)

+12V2

4.5 A (54 W)

9 A (108 W)

14 A (168 W)

18 A (216 W)

22 A (264 W)

+5V

1 A (5 W)

2 A (10 W)

4 A (20 W)

6 A (30 W)

8 A (40 W)

+3.3 V

1 A (3.3 W)

2 A (6.6 W)

4 A (13.2 W)

6 A (19.8 W)

8 A (26.4 W)

+5VSB

1 A (5 W)

1 A (5 W)

1.5 A (7.5 W)

2 A (10 W)

2.5 A (12.5 W)

-12 V

0.5 A (6 W)

0.5 A (6 W)

0.5 A (6 W)

0.5 A (6 W)

0.5 A (6 W)

Total

126.9 W

247.5 W

378.2 W

491. W

613.7 W

% Max Load

20.8%

40.6%

62.0%

80.5%

100.6%

Room Temp.

43.6º C

45.2º C

46.1º C

46.1º C

46.1º C

PSU Temp.

50.9º C

50.1º C

50.4º C

50.4º C

50.4º C

Voltage Stability

Pass

Pass

Pass

Pass

Pass

Ripple and Noise

Pass

Pass

Pass

Pass

Pass

AC Power

153 W

293 W

457 W

601 W

773 W

Efficiency

82.9%

84.5%

82.8%

81.7%

79.4%

Final Result

Pass

Pass

Fail

Fail

Fail

Just to remember, we are assuming that this is a 610 W power supply and we tested it as such.

The main problem with this power supply is that it can’t work continuously at a room temperature of 45º C. During our test number three the power supply shut down after 3 minutes, during test number four the power supply shut down after 10 seconds and during test number five the power supply shut down after 5 seconds. Well, at least it’s over power protection (OPP) was clearly in action.

iPower 660 is a textbook example of a power supply which was labeled at 25º C, which is a temperature impossible to be achieved inside a computer.

We have also seen that the rectifiers used on this power supply didn't provide enough current for this unit to be able to deliver the unit's labeled power, and our theoretical calculations proved to true.

We let our load tester and power supply cool down and turned them back on with pattern number four. The power supply could only stay on for two minutes – it shut down when the room temperature achieved 40º C.

So even though its power supply can in theory deliver up to 610 W, in practical terms this doesn’t happen. This unit can’t continuously deliver more than 350 W at a room temperature of 45º C.

Voltage regulation was  outstanding and during all our tests all outputs were within 3% of their nominal voltages – ATX specification defines that all outputs must be within 5% of their nominal voltages (10% for -12 V) –, including -12 V, which usually is not close to its nominal value.

Efficiency was good, but dropped below 80% during the five seconds we could run test number five.

Even though during all tests ripple and noise levels were within specs, they were almost touching the limit. With this power supply delivering 610 W noise level at +12V1 input from our load tester was at 98.9 mV, at +12V2 noise was at 95.2 mV, at +5 V it was at 25.8 mV and at +3.3 V it was at 15.2 mV.  Just to remember, all values are peak-to-peak voltages and the maximum allowed set by ATX standard is 120 mV for +12 V and 50 mV for +5 V and +3.3 V.

AcBel iPower 660
click to enlarge
Figure 16: Noise at +12V1 input from load tester with power supply delivering 610 W.

AcBel iPower 660
click to enlarge
Figure 17: Noise at +12V2 input from load tester with power supply delivering 610 W.

AcBel iPower 660
click to enlarge
Figure 18: Noise at +5 V input from load tester with power supply delivering 610 W.

AcBel iPower 660
click to enlarge
Figure 19: Noise at +3.3 V input from load tester with power supply delivering 610 W.

Over current protection (OCP) circuit was active and shutting down the power supply whenever we tried to pull more than 21 A from any +12 V rail.

Short circuit protection (SCP) worked fine for both +5 V and +12 V lines.

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