As we explained, one of the ways power supply manufacturers can cut costs on cheaper units is by using cheaper components. With semiconductor components (diodes and transistors) they accomplish this by using components with lower current (and thus power) limits.
On the primary side of the power supply, generic units usually use four discrete diodes instead of a rectifying bridge – which is a component that has four diodes inside. These diodes can be see on Figure 7, present on the previous page.
This generic 500 W unit uses four 1N5408 diodes, which can handle up to 3 A each, rated at 105º C. “Branded” power supplies use rectifying bridges that can handle at least the double.
On the switching section generic power supplies use regular power BJT transistors instead of power MOSFET transistors, which are more expensive and theoretically provide a higher efficiency. Also, the amount of current each transistor can handle is lower compared to “branded” units, as, like we said, the manufacturer chooses to use cheaper components.
Our 500 W generic unit uses two 2SD13007K transistors. Unfortunately we couldn’t find its datasheet so we can’t comment on its maximum rated specs. The third transistor on Figure 8 is for the +5VSB power supply, which is independent from the rest of the power supply.
click to enlarge Figure 8: Switching transistors.
Let’s now take a look on the secondary from this power supply.